Profile Clean™

Profile Clean­™: The “Set-and-Forget” Revolution in Belt Cleaning

In modern material handling, traditional belt cleaners remain a reliable standard for many operations. However, for sites looking to eliminate manual maintenance cycles and maximise the lifespan of their most expensive assets, Profile Clean™ represents the next tier of automated performance.

While standard cleaners require manual re-tensioning as the blades wear, Profile Clean™ is engineered as a completely self-regulating solution. It maintains peak performance from the first day of the tip’s life to the last, requiring only routine inspections between scheduled shutdowns.

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The Engineering Behind “Active” Cleaning

Profile Clean™ moves beyond static scraping by utilising active pneumatic technology to deliver constant, optimal pressure across the entire belt surface.

• Constant Pneumatic Tension: Profile Clean™ uses individual pneumatic rams for every tip, all linked to a single manifold pressurised to 24 psi. This ensures that as the tip wears, internal pressure automatically pushes it forward to maintain the perfect “attack angle.”

• Manifold Connection Options: The manifold can be connected via existing plant air or a long-life battery compressor, making it adaptable to any site location.

• Independent Shock-Absorbing Tips: Each tip functions as an independent shock absorber, allowing the cleaner to “float” over belt splices and surface irregularities without bouncing or losing contact.

• Automated Profile Adaptation: Profile Clean™ automatically adapts to changes in the belt pattern, providing consistent and accurate pressure even as the belt shape evolves.

 

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Solving the “Centre-Wear” Problem

Traditional cleaners are often adjusted to a specific profile during the initial installation. However, because material frequently concentrates in the middle of the conveyor, the centre of the belt often experiences heightened wear. This can lead to reduced tension on individual tips, resulting in material bypass and decreased efficiency.

Profile Clean’s™ individual pneumatic rams automatically compensate for these shape changes, maintaining optimal tension distribution across the whole tip surface. This not only improves cleaning but significantly extends the lifespan of your idlers, pulley lagging, and the conveyor belt itself.

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Safety and Maintenance Simplified

We’ve designed the Profile Clean to be as easy on your team as it is on your belts.

• Lightweight Retractable Frame: Constructed from high-grade aluminium, the unit is significantly easier to handle than heavy steel alternatives.

• Safe Side-Access: The retractable design allows the entire assembly to slide out from the side of the conveyor chute for quick inspections, eliminating the need for awkward movements in cramped spaces.

• Reduced Physical Strain: Maintenance requires a maximum pulling force of only 30 kilograms, drastically reducing the risk of hand injuries and strain.

• Fast Integration: After completing a simple data sheet, the transition to Profile Clean is straightforward. A typical installation requires few chute alterations and can be completed in a single work shift by two individuals.

 

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Upgrade Your Cleaning Performance Today

Whether you need the rugged simplicity of our Traditional Belt Cleaners or the automated, “set-and-forget” precision of the Profile Clean™, we have the expertise to optimise your conveyor system.

 

Contact our teams in Sydney, Melbourne, or Perth to discuss the right fit for your site.