News & Innovation

The original Belle Banne® U Belt Cleaner, hard at work eliminating carryback.

 

Our U Belt cleaners are unmatched for superior cleaning efficiency – especially in tough applications requiring the removal of wet and sticky material.

 

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Belle Banne® U Cleaner

The original Belle Banne® U Belt Cleaner, hard at work eliminating carryback.

 

Our U Belt cleaners are unmatched for superior cleaning efficiency – especially in tough applications requiring the removal of wet and sticky material.

 

BBCP Steel rollers are a conventional, heavy-duty, and reliable roller option with steel bearing housings and a steel shell. They are supplied with 2RS NSK greased-for-life bearings and include double-sided triple-labyrinth seals, plus a dust seal which also includes its own labyrinth seal.

BBCP Steel rollers are ideal for heavy-duty applications, in materials handling applications ranging from the smallest quarries up to major mining operations (iron ore, hard rock, black coal, etc,).

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BBCP Steel Rollers

BBCP Steel rollers are a conventional, heavy-duty, and reliable roller option with steel bearing housings and a steel shell. They are supplied with 2RS NSK greased-for-life bearings and include double-sided triple-labyrinth seals, plus a dust seal which also includes its own labyrinth seal.

BBCP Steel rollers are ideal for heavy-duty applications, in materials handling applications ranging from the smallest quarries up to major mining operations (iron ore, hard rock, black coal, etc,).

We are excited to announce the arrival of Nathan De Beer to our BBCP team to undertake the role of WA Technical Specialist.

 

Nathan comes to us with abundant knowledge in the materials handling industry, possessing 20 years of experience specialising in fixed and mobile plant maintenance – from a mechanical and belting standpoint.

 

Nathan can be contacted through email: ndebeer@bbcp.com.au or mobile: 0499 037 820

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BBCP Employee Update

We are excited to announce the arrival of Nathan De Beer to our BBCP team to undertake the role of WA Technical Specialist.

 

Nathan comes to us with abundant knowledge in the materials handling industry, possessing 20 years of experience specialising in fixed and mobile plant maintenance – from a mechanical and belting standpoint.

 

Nathan can be contacted through email: ndebeer@bbcp.com.au or mobile: 0499 037 820

The BBCP Torsion Plough’s purpose is to remove any material, rocks or debris from the return side of the belt. It is installed before the tail pulley or take-up pulleys and protects the belt, pulley and lagging from damage or wear.

Our expertly designed Torsion Arm applies a light amount of constant pressure to our poly blades which enables it to deflect material off the belt. A design feature of the Belle Banne Torsion Arm is that it is a two-piece clamp arrangement, removing the need to cut or replace poles on ceased torsion arms saving time and money.

The Belle Banne Torsion Plough is available for standard or heavy-duty applications in galvanised or stainless steel.

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BBCP Torsion Plough

The BBCP Torsion Plough’s purpose is to remove any material, rocks or debris from the return side of the belt. It is installed before the tail pulley or take-up pulleys and protects the belt, pulley and lagging from damage or wear.

Our expertly designed Torsion Arm applies a light amount of constant pressure to our poly blades which enables it to deflect material off the belt. A design feature of the Belle Banne Torsion Arm is that it is a two-piece clamp arrangement, removing the need to cut or replace poles on ceased torsion arms saving time and money.

The Belle Banne Torsion Plough is available for standard or heavy-duty applications in galvanised or stainless steel.

BBCP is proud to work with Unique Fluid Power in offering an industry-leading Autonomous Tensioning System.

 

Unique Fluid Power’s patented design is a closed-loop hydraulic system that optimises the performance of our belt cleaners, minimising maintenance requirements and maximising belt cleaning efficiency over the life of the tungsten tips.

 

Frequent access to the scrapers for periodic adjustment and inspection is not required, making the system ideal for inaccessible belt cleaner locations (e.g.: balanced machine head chutes, conveyor shuttles).

 

Once installed, the ATS ensures that sites can optimise maintenance, consumable wear and system reliability of their belt cleaners.

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BBCP & Unique Fluid Power

BBCP is proud to work with Unique Fluid Power in offering an industry-leading Autonomous Tensioning System.

 

Unique Fluid Power’s patented design is a closed-loop hydraulic system that optimises the performance of our belt cleaners, minimising maintenance requirements and maximising belt cleaning efficiency over the life of the tungsten tips.

 

Frequent access to the scrapers for periodic adjustment and inspection is not required, making the system ideal for inaccessible belt cleaner locations (e.g.: balanced machine head chutes, conveyor shuttles).

 

Once installed, the ATS ensures that sites can optimise maintenance, consumable wear and system reliability of their belt cleaners.

A new shipment of BBCP Safety Mandrels, ready to be packaged and despatched to a customer.

 

The BBCP Safety Mandrel comprises a steel pole with nylon outer strips, a removable handle, a locking pin and a keeper chain and shackles. The mandrel telescopes inside the scraper pole and supports the leading end of the pole during installation or the trailing end of the pole during removal.

 

The BBCP Safety Mandrel can be used on primary and secondary cleaners, and through the use of the removable handle, can be used in locations where access to one side of the belt cleaner is limited, by a conveyor drive for example.

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BBCP Mandrels

A new shipment of BBCP Safety Mandrels, ready to be packaged and despatched to a customer.

 

The BBCP Safety Mandrel comprises a steel pole with nylon outer strips, a removable handle, a locking pin and a keeper chain and shackles. The mandrel telescopes inside the scraper pole and supports the leading end of the pole during installation or the trailing end of the pole during removal.

 

The BBCP Safety Mandrel can be used on primary and secondary cleaners, and through the use of the removable handle, can be used in locations where access to one side of the belt cleaner is limited, by a conveyor drive for example.

The Belle Banne® HP Belt Cleaner is designed for use on the head pulley or discharge pulley and is suitable for demanding applications where belt condition prohibits the use of tungsten tips. Whether it is the only cleaner in use on the conveyor or the first cleaner in a high-performance cleaning system, the HP Belt cleaner should be your first choice.

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Belle Banne® HP Belt Cleaner

The Belle Banne® HP Belt Cleaner is designed for use on the head pulley or discharge pulley and is suitable for demanding applications where belt condition prohibits the use of tungsten tips. Whether it is the only cleaner in use on the conveyor or the first cleaner in a high-performance cleaning system, the HP Belt cleaner should be your first choice.

Belle Banne® H Tungsten Tips are the implements that scrape the carryback off your conveyor belt.

 

We are proud to confirm that our tungsten grade is designed to maximise wear-life, minimise brittleness and optimise cleaning efficiency.

 

Our H Tungsten Tips use a proprietary brazing technique that eliminates bonding failure, which in turn minimises downtime and maximises productivity.

 

Available in mild steel or stainless steel, our H Tungsten Tips come in 10mm, 15mm, 25mm and “T” versions a variety of options to suit your needs.

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Belle Banne® H Tungsten Tip

Belle Banne® H Tungsten Tips are the implements that scrape the carryback off your conveyor belt.

 

We are proud to confirm that our tungsten grade is designed to maximise wear-life, minimise brittleness and optimise cleaning efficiency.

 

Our H Tungsten Tips use a proprietary brazing technique that eliminates bonding failure, which in turn minimises downtime and maximises productivity.

 

Available in mild steel or stainless steel, our H Tungsten Tips come in 10mm, 15mm, 25mm and “T” versions a variety of options to suit your needs.

Belle Banne Conveyor Products have a team of Conveyor Specialists that can assist with conveyor fault finding, site audits and conveyor product recommendations.

 

Backed by our engineering team, our specialists bring to your site a solution-based approach to materials handling issues and offer comprehensive inspection and reporting services in areas including:

 

– Belt cleaner selection and carry back evaluation
– Conveyor belt system performance and belt tracking
– Conveyor belt thickness testing
– Plant access and guarding solutions
– Chute sealing and conveyor related dust reduction

 

With no alignment to conveyor belt manufacturers, our solutions are belt and system independent. Please contact us to arrange an obligation free site visit, or to discuss our solutions with a conveyor specialist today.

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BBCP Conveyor Specialists

Belle Banne Conveyor Products have a team of Conveyor Specialists that can assist with conveyor fault finding, site audits and conveyor product recommendations.

 

Backed by our engineering team, our specialists bring to your site a solution-based approach to materials handling issues and offer comprehensive inspection and reporting services in areas including:

 

– Belt cleaner selection and carry back evaluation
– Conveyor belt system performance and belt tracking
– Conveyor belt thickness testing
– Plant access and guarding solutions
– Chute sealing and conveyor related dust reduction

 

With no alignment to conveyor belt manufacturers, our solutions are belt and system independent. Please contact us to arrange an obligation free site visit, or to discuss our solutions with a conveyor specialist today.

A crucial component of the BBCP Torsion Plough, the Torsion Arm is proudly manufactured in our Sydney facility.

 

A design feature of the BBCP Torsion Arm is that it is a two-piece clamp arrangement, removing the need to cut or replace poles on seized torsion arms. This has also contributed to eliminating the need for hot works, subsequently providing a safer work environment, and saving time and money.

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BBCP Torsion Arm

A crucial component of the BBCP Torsion Plough, the Torsion Arm is proudly manufactured in our Sydney facility.

 

A design feature of the BBCP Torsion Arm is that it is a two-piece clamp arrangement, removing the need to cut or replace poles on seized torsion arms. This has also contributed to eliminating the need for hot works, subsequently providing a safer work environment, and saving time and money.

BBCP UltraRoll Rollers comprise a glass-reinforced HDPE shell with reinforced composite bearing housings that are friction-welded in place. This ensures there is no risk of housings separating over time from factors including heavy loading, moisture ingress and thermal expansion.

 

The combination of the bearing housing material and the geometric design ensures that, in the event of shell failure, there is no hard, sharp edge that can “pizza cut” the belt.

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UltraRoll

BBCP UltraRoll Rollers comprise a glass-reinforced HDPE shell with reinforced composite bearing housings that are friction-welded in place. This ensures there is no risk of housings separating over time from factors including heavy loading, moisture ingress and thermal expansion.

 

The combination of the bearing housing material and the geometric design ensures that, in the event of shell failure, there is no hard, sharp edge that can “pizza cut” the belt.

The BBCP Poly Pre Cleaner uses our polyurethane blades that manufactured locally in our Sydney facility.

 

The unique “Bubble Back” profile of the blade creates a varying attack angle and maintains a sharp cleaning edge as the blade wears. It also provides a simple gauge for assessing blade wear at a glance. Our specialised polyurethane formulation provides a hardness and cleaning power comparable to a metal blade.

 

Perfect for worn/uneven belts, our Poly Pre Cleaner Blade works faultlessly with mechanical fasteners.

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BBCP Poly Pre Cleaner Blade

The BBCP Poly Pre Cleaner uses our polyurethane blades that manufactured locally in our Sydney facility.

 

The unique “Bubble Back” profile of the blade creates a varying attack angle and maintains a sharp cleaning edge as the blade wears. It also provides a simple gauge for assessing blade wear at a glance. Our specialised polyurethane formulation provides a hardness and cleaning power comparable to a metal blade.

 

Perfect for worn/uneven belts, our Poly Pre Cleaner Blade works faultlessly with mechanical fasteners.

Belle Banne® H Primary Cushions allow the Tungsten Tips freedom to operate independently when cleaning the belt.

 

Belle Banne® H Primary Cushions have been manufactured in Japan for over 50 years in accordance with ISO9001 and are batch-inspected in our Sydney factory (including rubber hardness & rubber adhesion testing).

 

A proven success across Australia, the Belle Banne® H Cushion is unrivalled in its proprietary bonding techniques and quality consistency.

 

Available in mild steel or stainless steel, our H Cushion comes in Standard and Heavy-Duty options so that we have you covered no matter the job.

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Belle Banne® H Primary Cushion

Belle Banne® H Primary Cushions allow the Tungsten Tips freedom to operate independently when cleaning the belt.

 

Belle Banne® H Primary Cushions have been manufactured in Japan for over 50 years in accordance with ISO9001 and are batch-inspected in our Sydney factory (including rubber hardness & rubber adhesion testing).

 

A proven success across Australia, the Belle Banne® H Cushion is unrivalled in its proprietary bonding techniques and quality consistency.

 

Available in mild steel or stainless steel, our H Cushion comes in Standard and Heavy-Duty options so that we have you covered no matter the job.

A full truckload of our UltraRoll Rollers ready to be delivered to another happy customer.

 

BBCP Rollers are available in many formats including steel, HDPE, steel/HDPE hybrid, and rubber lagged steel.

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Delivery of BBCP UltraRolls

A full truckload of our UltraRoll Rollers ready to be delivered to another happy customer.

 

BBCP Rollers are available in many formats including steel, HDPE, steel/HDPE hybrid, and rubber lagged steel.

BBCP Underground Conveyor Structure is designed and manufactured using techniques including CNC laser cutters and robotic welding.

 

Built to extend or upgrade your existing structure, the combination of high-tech manufacturing equipment, AS1554.1 SP welding and our high-quality management/assurance systems ensures our conveyor structure sets a benchmark for tolerance and quality levels.

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BBCP Underground Structure

BBCP Underground Conveyor Structure is designed and manufactured using techniques including CNC laser cutters and robotic welding.

 

Built to extend or upgrade your existing structure, the combination of high-tech manufacturing equipment, AS1554.1 SP welding and our high-quality management/assurance systems ensures our conveyor structure sets a benchmark for tolerance and quality levels.

Refurbished Snowcat Drive Sprockets are another of our polyurethane products that come out of our Sydney factory.

 

We can strip and recover your worn or damaged sprockets using our specialised heavy-duty polyurethane. Once the sprockets have been stripped bare the hubs are thoroughly inspected and, where remedial works are required, we can have these completed also.

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Refurbished Snowcat Drive Sprockets

Refurbished Snowcat Drive Sprockets are another of our polyurethane products that come out of our Sydney factory.

 

We can strip and recover your worn or damaged sprockets using our specialised heavy-duty polyurethane. Once the sprockets have been stripped bare the hubs are thoroughly inspected and, where remedial works are required, we can have these completed also.

Another fully assembled Belle Banne® AdvantEdge Primary Belt Cleaner ready to be packed and shipped to a customer.

 

The BBCP AdvantEdge Cleaner provides a simple, quick and effective way of cleaning your conveyor belt without blowing your budget. Mounted on the head pulley, it features a long-lasting polyurethane blade that ensures constant belt tension even as the blade wears.

 

A highlight of the BBCP AdvantEdge Cleaner is that it incorporates an easy-to-install quick-change blade system, which allows fast change-outs and less downtime.

 

Available in Mild or Stainless Steel, contact our team today to find out how an AdvantEdge Primary Belt Cleaner can improve your materials handling.

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BBCP AdvantEdge Cleaner

Another fully assembled Belle Banne® AdvantEdge Primary Belt Cleaner ready to be packed and shipped to a customer.

 

The BBCP AdvantEdge Cleaner provides a simple, quick and effective way of cleaning your conveyor belt without blowing your budget. Mounted on the head pulley, it features a long-lasting polyurethane blade that ensures constant belt tension even as the blade wears.

 

A highlight of the BBCP AdvantEdge Cleaner is that it incorporates an easy-to-install quick-change blade system, which allows fast change-outs and less downtime.

 

Available in Mild or Stainless Steel, contact our team today to find out how an AdvantEdge Primary Belt Cleaner can improve your materials handling.

BBCP are the proud Australian distributor of Conveyor Accessories’ range of quality Fastener Products. CAI have over 40 years of experience in the area of Belt Fasteners and they provide a quality-based, alternative choice to your fastening needs.

 

BBCP also distribute CAI’s range of quality Installation Tools, Belt Cutters, Belt Skivers and Clamps.

 

Get in contact with our team to find out how CAI Fasteners can fix your belting needs.

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BBCP Fasteners – CAI

BBCP are the proud Australian distributor of Conveyor Accessories’ range of quality Fastener Products. CAI have over 40 years of experience in the area of Belt Fasteners and they provide a quality-based, alternative choice to your fastening needs.

 

BBCP also distribute CAI’s range of quality Installation Tools, Belt Cutters, Belt Skivers and Clamps.

 

Get in contact with our team to find out how CAI Fasteners can fix your belting needs.

BBCP Composite Wind Guards are fitted along a conveyor system to shield the belt from the adverse effects of wind, whilst also providing a moderate guarding effect on the roller pinch points. Our Composite Wind Guards are ideal in any windy location, especially in corrosive environments such as wet areas and coastal/marine locations (wharf belts, etc.).

 

Other specific applications include around conveyor tramp metal magnets and discriminators, and on trippers where the belt can lift above the rollers in the transition area and be damaged by steel wind guards.

 

Get in touch with our team for more information on Composite Wind Guards.

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Composite Wind Guards

BBCP Composite Wind Guards are fitted along a conveyor system to shield the belt from the adverse effects of wind, whilst also providing a moderate guarding effect on the roller pinch points. Our Composite Wind Guards are ideal in any windy location, especially in corrosive environments such as wet areas and coastal/marine locations (wharf belts, etc.).

 

Other specific applications include around conveyor tramp metal magnets and discriminators, and on trippers where the belt can lift above the rollers in the transition area and be damaged by steel wind guards.

 

Get in touch with our team for more information on Composite Wind Guards.

BBCP UltraRoll rollers are our lightweight composite rollers that provide high performance and durability using cutting edge polymer technology with high-precision manufacturing techniques.

 

UltraRoll rollers are specially designed to dissipate heat during operation. They are up to 60% lighter than conventional steel rollers, with the reduced rotating mass providing tangible reductions in conveyor demand power. UltraRoll rollers also provide an average 10dB reduction in noise emissions in comparison to steel rollers.

 

Suitable for heavy-duty, high speed, corrosive and/or abrasive applications, in materials handling applications ranging from the smallest quarries up to major mining operations (iron ore, hard rock, black coal, etc.).

 

Get in contact with our team to find out more about our UltraRoll rollers.

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UltraRoll

BBCP UltraRoll rollers are our lightweight composite rollers that provide high performance and durability using cutting edge polymer technology with high-precision manufacturing techniques.

 

UltraRoll rollers are specially designed to dissipate heat during operation. They are up to 60% lighter than conventional steel rollers, with the reduced rotating mass providing tangible reductions in conveyor demand power. UltraRoll rollers also provide an average 10dB reduction in noise emissions in comparison to steel rollers.

 

Suitable for heavy-duty, high speed, corrosive and/or abrasive applications, in materials handling applications ranging from the smallest quarries up to major mining operations (iron ore, hard rock, black coal, etc.).

 

Get in contact with our team to find out more about our UltraRoll rollers.